F

Frontline

Our Manufacturing Capabilities

Advanced SMT.
World-class quality.

Modern manufacturing facilities, robust quality systems and skilled manpower delivering reliable PCB assemblies that meet global standards.

Equipment Partners

Powered by globally recognized manufacturers

Our facilities include advanced equipment from world-leading brands.

Yamaha
Assembléon
Cyber Optics
Nutek
DEK
Vitronics Soltec
Advanced SMT Manufacturing
01 / 10

High-Speed Pick & Place

Advanced SMT Manufacturing

Frontline operates modern SMT production lines equipped with high-speed, high-precision machines capable of handling complex PCB assemblies — backed by full traceability and inline quality systems.

High-speed Pick & Place
Automatic Stencil Printing
3D Solder Paste Inspection
Reflow Soldering
Inline AOI Systems
PCB Loading / Unloading
Barcode Traceability
Nitrogen Reflow Capability
Discuss your requirement
Reflow Soldering
02 / 10

MR933+ Systems

Reflow Soldering

The facility uses advanced MR933+ Reflow Soldering Systems with optimized thermal profiles, ensuring consistent and reliable solder joints across high-mix PCBA production.

9 Heating Zones
3 Cooling Zones
Center Board Support
Datapaq Thermal Profiling
Nitrogen Reflow Option
Optimized for Lead-Free
Discuss your requirement
Wave Soldering
03 / 10

High-Volume Through-Hole

Wave Soldering

Frontline utilizes advanced wave soldering systems for reliable through-hole soldering in high-volume manufacturing — delivering consistent results for both consumer and industrial PCBA.

Dual Preheaters
Dual Solder Waves
Spray Fluxing Technology
High-Volume Capable
Profile Optimization
Lead-Free Compatible
Discuss your requirement
Soldering Excellence
04 / 10

80–100 Trained Operators

Soldering Excellence

As products become increasingly complex, skilled operators and continuous training become essential. Frontline maintains a dedicated team of 80–100 trained soldering operators supported by structured training, an excellent work environment, transportation and employee welfare systems.

80–100 Skilled Operators
Structured Training Program
Excellent Work Environment
Transportation Facilities
Employee Welfare
Continuous Skill Upgrades
Discuss your requirement
Flying Probe Testing
05 / 10

Fixture-Free Testing

Flying Probe Testing

The Flying Probe Tester provides full ICT capability without fixtures — ideal for prototypes, small batch production and high-value low-to-medium volume products.

No Bed-of-Nails Fixture
Full ICT Capability
Prototype Friendly
Zero Fixture Investment
Complete Electrical Testing
Ideal for Complex PCBAs
Discuss your requirement
In-Circuit Testing (ICT)
06 / 10

JET 3000 & TRI Tiny ICT

In-Circuit Testing (ICT)

Frontline utilizes JET 3000 ICT and TRI Tiny ICT systems with TestJet technology, boundary scan testing and functional testing — supporting 100% testing requirements for existing projects.

JET 3000 ICT
TRI Tiny ICT
TestJet Technology
Boundary Scan Testing
Functional Testing
100% Coverage Capable
Discuss your requirement
Functional Testing
07 / 10

LabVIEW-Based Setups

Functional Testing

Advanced LabVIEW-based functional test setups verify complete product functionality before dispatch — ensuring every assembly meets specification.

LabVIEW Test Stations
Custom Test Jigs
100% Final FCT
Data Logging
Automated Pass/Fail
Repeatable Results
Discuss your requirement
Inward Quality Control (IQC)
08 / 10

Component Verification

Inward Quality Control (IQC)

A dedicated team of trained quality engineers verifies all incoming materials using advanced testing instruments — supported by X-Ray component counting and traceability systems.

Component Verification
Mechanical Inspection
Documentation Mgmt
Quality Manuals
Traceability Systems
X-Ray Component Counting
Discuss your requirement
In-Process & Final Quality
09 / 10

ISO 9001 · IATF 16949

In-Process & Final Quality

Frontline has invested in latest generation quality equipment including inline AOI, offline AOI, 3D solder paste measurement, ICT and functional testing — with documentation as per ISO 9001 and IATF 16949 requirements.

Inline & Offline AOI
3D Solder Paste Measurement
Production Supervision
Calibration Management
Operator Training
ISO 9001 & IATF 16949
Discuss your requirement
Product Development
10 / 10

OEM/ODM Innovation

Product Development

Frontline has developed innovative electronic products in-house — including smart light controllers, remote fan speed regulators, UV ballast systems and microcontroller-based purity check indicators.

Smart Light Control Systems
Remote Fan Speed Regulators
UV Ballast Systems (41W / 87W)
Purity Check Indicators
Microcontroller-Based Designs
EMI/EMC Compliant
Discuss your requirement

Manufacturing Plants

Three plants. Pune. Bengaluru. Manesar.

Pune Plant

Maharashtra, India

The Pune facility includes SMT production, soldering, robotic soldering, wave soldering, rework stations, component preparation, wire harness production and advanced quality & testing systems.

  • SMT Production Lines
  • Soldering Facilities
  • Robotic Soldering
  • Wave Soldering
  • Rework Stations
  • Component Preparation
  • Wire Harness Production
  • Quality & Testing Systems

Bengaluru Plant

Karnataka, India

One of the most modern SMT facilities among mid-sized EMS companies in India — featuring automatic PCB loading, advanced stencil printers, 3D SPI, high-speed P&P, nitrogen reflow and inline AOI.

  • Automatic PCB Loading
  • Advanced Stencil Printers
  • 3D Solder Paste Inspection
  • High-Speed Pick & Place
  • Nitrogen Reflow Ovens
  • Inline AOI Inspection

Manesar Plant

Haryana, India

A North India hub with SMT assembly, reflow soldering, PCB depaneling, solder paste handling, dry storage, reflow profiling, wave soldering, cleaning systems and full stores infrastructure.

  • SMT Assembly
  • Reflow Soldering
  • PCB Depaneling
  • Solder Paste Handling
  • Dry Storage Systems
  • Reflow Profiling
  • Wave Soldering
  • Cleaning Systems
  • Stores Infrastructure
Partner with Frontline

Build your next PCBA with a trusted EMS partner

From prototypes to high-volume production — backed by 35+ years of EMS expertise.

Talk to Our Team Explore Capabilities